High-Temperature Nickel Foam for Dependable Thermal Barriers in Extreme Conditions

Nickel Foam, a high-performance material, is specially engineered to handle extreme temperatures and harsh conditions while offering remarkable strength and thermal stability. With a purity of 99%, this highly versatile material is essential for applications demanding efficient thermal management and heat resistance. The unique porous structure of Nickel Foam allows it to absorb and dissipate heat effectively, making it an excellent solution for high-temperature environments.

Nickel Foam is designed to withstand temperatures well beyond 500°C and can even endure up to 1100°C, making it an ideal choice for industries that require thermal barriers capable of resisting thermal shock and oxidative wear. With a porosity range of 95-98%, it not only ensures superior fluid filtration and gas flow but also helps in noise reduction and electromagnetic shielding. This material is increasingly used in battery systems, industrial drying equipment, and other thermal management systems.

Key Features:

• Material: Nickel Foam

• Purity: 99%

• Form: Available in Sheet and Roll forms

• Cell Size: 5-150 PPI

• Thickness: 1-30 mm

• Porosity: 95-98%

• Open Cell Rate: ≥98%

• Thermal Conductivity: >3W/M.K

• Mechanical Strength: ≥2~7 MPa

• Temperature Resistance: ≥500°C

• Volume Density: >0.1 g/cm³

Unique Attributes:

• Superior Thermal Resistance: Nickel Foam excels in high-temperature applications, with the ability to withstand up to 1100°C without losing its structural integrity, making it ideal for use in heat shields, exhaust systems, and industrial furnaces.

• Lightweight Yet Durable: The material's unique open-cell structure offers a combination of ultra-lightweight properties with high mechanical strength. This makes it perfect for use in aerospace, automotive, and other industries where weight and performance are crucial.

• Electromagnetic Shielding: One of the standout features of Nickel Foam is its ability to shield against electromagnetic waves up to 90dB, making it an excellent material for sensitive electronics and equipment in need of electromagnetic compatibility.

• Recyclability: Nickel Foam is a sustainable material that can be 100% recycled, helping industries reduce their carbon footprint by reusing metal waste materials.

• Sound Absorption: The foam’s porous structure also offers excellent sound absorption qualities, making it an effective solution for noise reduction in environments like industrial machinery or automotive systems.

• Fire and Corrosion Resistance: The material is stable even under fire conditions and is resistant to various forms of acid and alkali corrosion, making it ideal for chemical processing, power plants, and offshore applications.

• Filtering Capability: Due to its homogeneous three-dimensional network, Nickel Foam provides efficient filtering of gases and liquids, maintaining consistent flow stability even in high-stress environments.

Applications:

1. Thermal Barriers: Nickel Foam is frequently used in high-temperature applications such as furnace linings, heat exchangers, and exhaust systems where both thermal stability and mechanical strength are required.

2. Battery Systems: The material is an ideal choice for batteries, where it serves as an electrode support, helping with the regulation of heat within the battery systems to maintain efficiency and longevity.

3. Drying Equipment: Nickel Foam is used in drying systems due to its excellent thermal conductivity and porosity, allowing for efficient heat transfer and uniform drying processes.

4. Chemical Industry: The material’s resistance to acids, alkalis, and other corrosive agents makes it suitable for use in reactors, filtration systems, and heat exchangers used in the chemical processing industry.

5. Automotive & Aerospace: With its lightweight and heat-resistant properties, Nickel Foam is used in automotive and aerospace systems, including components exposed to high temperatures, such as exhaust systems and thermal barriers in engines.

6. Sound Insulation: The material is also used for noise reduction in various industrial applications, improving working conditions and ensuring compliance with noise regulations in machinery and industrial environments.

Advantages of Nickel Foam:

• Enhanced Thermal Management: Nickel Foam offers superior thermal conductivity (>3W/M.K), ensuring efficient heat dissipation in various applications such as industrial heating systems and high-temperature engines.

• Excellent Durability: It can withstand high mechanical stress (≥2~7 MPa), making it highly durable for long-term use in extreme conditions.

• Ease of Fabrication: This material can be easily cut, bent, or shaped to fit specific applications, offering flexibility for customization in manufacturing processes.

• Sustainability: As a fully recyclable material, Nickel Foam offers a sustainable alternative to other thermal management materials, reducing waste and conserving resources.

• Corrosion Resistance: Nickel Foam is highly resistant to corrosion from both acid and alkali environments, making it perfect for use in chemical and industrial processes.

• Noise and Vibration Reduction: Its superior sound insulation properties make it a suitable choice for applications requiring noise control, such as automotive and construction industries.

• ABOUT US
• About DLX ALLOY

• CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

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• About Our factory

• Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

• For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

• We support all kinds of testing:

  

FAQ:

Q1: How does Nickel Foam perform in high-temperature environments?
A: Nickel Foam can withstand temperatures of up to 1100°C, making it ideal for use in extreme thermal conditions, such as in furnaces, heat exchangers, and high-temperature industrial equipment.

Q2: Can Nickel Foam be used in battery applications?
A: Yes, Nickel Foam is used in batteries as an electrode support and heat management system, helping to enhance battery performance and longevity by maintaining temperature stability.

Q3: Is Nickel Foam suitable for sound insulation?
A: Absolutely! The porous structure of Nickel Foam offers excellent sound absorption, making it ideal for noise control applications in various industrial sectors, including automotive and machinery.

Q4: What are the main industries using Nickel Foam?
A: Nickel Foam is used in a wide range of industries including aerospace, automotive, chemical processing, battery manufacturing, and sound insulation.

Q5: How can I get a quote for Nickel Foam?
A: Please send us your inquiry, and we will provide a quote within 24 hours. For urgent requests, feel free to contact us directly.

Q6: How do you ensure the quality of Nickel Foam?
A: We have a dedicated quality control team that ensures all products meet industry standards through rigorous testing and continuous improvement practices.

Q7: What is the lead time for Nickel Foam orders?
A: The standard delivery time is 20-30 days, depending on the quantity and specific requirements of your order.