Durable Nickel Foam for Superior Support Structures in High-Temperature Chemical Applications

Nickel Foam is a high-performance material designed for use in demanding environments, particularly in high-temperature chemical applications. Its unique properties, including excellent thermal conductivity, high temperature resistance, and impressive mechanical strength, make it an ideal solution for support structures in industries such as battery manufacturing, drying equipment, and chemical processing. Nickel Foam’s homogenous, three-dimensional network structure allows for enhanced gas and fluid flow stability, making it a versatile material for filtering, sound insulation, and electromagnetic shielding.

Key Features of Nickel Foam

• High Thermal Conductivity: With a thermal conductivity of over 3W/m·K, Nickel Foam excels at transferring heat, making it ideal for high-temperature chemical processes.

• Temperature Resistance: Capable of withstanding temperatures above 1100°C, Nickel Foam is highly resistant to heat, maintaining its structural integrity even under extreme conditions.

• Porous Structure: The material features a homogenous three-dimensional network with a porosity of 95-98%, offering exceptional filtering ability and allowing for efficient gas and fluid flow.

• Mechanical Strength: With ultimate strength ranging from 2 to 7 MPa, Nickel Foam provides robust support in a variety of industrial applications.

• Sound Insulation: Due to its porous nature, Nickel Foam also serves as an effective sound insulator, providing a high degree of noise interception.

• Corrosion Resistance: Resistant to both acid and alkali, Nickel Foam is durable in harsh chemical environments.

• Recyclability: Nickel Foam is 100% recyclable, making it an environmentally friendly material for industries looking to minimize waste.

Applications of Nickel Foam

• Battery Manufacturing: Used as a support structure and electrode material in various battery types, providing excellent thermal stability and mechanical support.

• Drying Equipment: Ideal for use in dryers, particularly in high-temperature applications, where its thermal conductivity ensures efficient heat transfer.

• Chemical Processing: In reactors, filters, and heat exchangers, Nickel Foam’s corrosion resistance and temperature tolerance make it invaluable for maintaining performance in corrosive environments.

• Sound Insulation: Used in acoustic applications to reduce noise in machinery and equipment through its superior sound absorption and insulation properties.

• Electromagnetic Shielding: Nickel Foam provides electromagnetic wave shielding, offering about 90dB of protection, making it suitable for electronic components and other sensitive applications.

Advantages of Nickel Foam

• Excellent Heat Resistance: Nickel Foam can endure temperatures up to 1100°C, making it highly suitable for high-heat applications such as chemical reactors and drying equipment.

• Superior Mechanical Properties: With high tensile strength (2-7 MPa) and robust structural integrity, Nickel Foam ensures longevity and reliability in demanding industrial environments.

• Versatility: Its ability to be cut, bent, and easily shaped into various forms makes it adaptable to many applications, including battery electrodes, filters, and support structures.

• Enhanced Filtering: The unique three-dimensional structure allows for superior filtration capabilities, ensuring a stable flow of gases and liquids in industrial processes.

• Eco-Friendly: Nickel Foam is fully recyclable, making it a sustainable option for industries that aim to minimize their environmental footprint.

• ABOUT US
• About DLX ALLOY

• CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

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• About Our factory

• Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.

• For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

• We support all kinds of testing:

  

FAQ

Q: What is the primary use of Nickel Foam?
A: Nickel Foam is primarily used in high-temperature chemical applications, such as in battery manufacturing, drying equipment, and chemical processing, where its heat resistance, mechanical strength, and filtration properties are required.

Q: How long does it take for a reply after sending an RFQ?
A: We typically respond within 24 hours. If the inquiry is urgent, please contact us directly via trade management or call us for faster processing.

Q: What is the delivery time for Nickel Foam orders?
A: Delivery time varies depending on order quantity, but it typically takes around 20-30 days.

Q: Do you offer OEM/ODM services?
A: Yes, we offer both OEM and ODM manufacturing services. You can provide us with your samples or drawings, and we will produce accordingly.

Q: Can you provide a product catalog?
A: Yes, please contact us, and we can share our catalog with you via email.

Q: How do you control product quality?
A: We have a professional quality team and strict implementation of product quality planning. Continuous improvement processes are in place to ensure our products are of high quality and meet customer expectations.

Q: Can you provide detailed technical data and drawings?
A: Yes, we can provide detailed technical data and drawings for any specific product. Please let us know the product and application, and we will send the relevant information for your evaluation.