Good Price Thermal Spray Wire High Temperature Corrosion Protection 45CT Wire for Efficient Spraying

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Product Details

Thermal Spray Wire is a vital material for arc and flame spray systems, offering superior anti-corrosion and high-temperature resistance. It is widely used for coating applications where heat resistance and wear protection are crucial. These coatings are ideal for low alloy steels, protecting them from heat-induced damage and scaling. Thermal spray wire is also used as a bond coat to improve adhesion for top coatings, particularly in industries like glass manufacturing and electronics.

Element	Inconel 625	Ni95Al5	45CT	Monel 400	Monel K500	HC-276	Cr20Ni80	S5420	0Cr25Al5	Ni80A120	Pure Zinc Wire	ZnA15
C	≤0.05	≤0.02	≤0.01	≤0.1	≤0.04	≤0.25	≤0.02	≤0.08	0.36-0.48	≤0.06	≤0.08	-
Mn	≤0.4	≤0.2	≤0.2	2.5-3.5	≤1.5	≤1.0	≤0.1	≤0.06	≤0.1	≤0.4	≤0.7	≤0.75
P	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.02	≤0.01	≤0.01	≤0.04	≤0.05	≤0.025	≤0.02
S	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.03	≤0.03	≤0.025	-
Si	≤0.15	≤0.2	≤0.2	≤0.15	≤0.5	≤0.08	0.75-1.6	≤1	≤1	≤0.6	≤0.5	≤0.12
Sn	-	-	-	-	-	-	-	-	-	-	-	≤0.001
Pb	-	-	-	-	-	-	-	-	-	-	-	≤0.005
Cd	-	-	-	-	-	-	-	-	-	-	-	≤0.005
Cr	21.5-23	≤0.2	42-46	-	-	14.5-16	20-23	12-14	23.26	≤0.0015	-	-
Ni	Balance	Balance	Balance	65-67	Balance	27-33	-	-	-	≤0.6	≤0.6	Balance
Cu	-	-	-	Balance	Balance	-	-	-	-	-	-	≤0.002
Mo	8.5-10	-	-	-	-	15-17	-	-	-	-	-	≤0.01
Ti	≤0.4	0.4-1	0.3-1.0	2.0-3.0	0.35-0.85	-	-	-	-	-	-	-
Al	≤0.4	4-5	≤0.5	≤0.5	2.3-3.15	-	-	-	-	4.5-6.5	19-20	≤0.001
Fe	≤1.0	-	≤0.5	≤1.0	≤1.0	4.0-7.0	-	-	-	-	-	14-16
Nb	3.15-4.15	-	-	-	-	-	≤1.0	-	-	-	-	≤0.02
Co	-	-	-	-	-	-	-	-	-	-	-	≤0.05
V	-	-	-	-	-	-	-	≤0.35	-	-	-	-
W	-	-	-	-	-	3.0-4.5	-	-	-	-	-	-
Zinc	-	-	-	-	-	-	-	-	-	-	≥99.95	84-86
Impurities	≤0.50	≤0.50	≤0.50	≤0.50	≤0.50	≤0.50	-	-	-	-	-	-

Key Features of Thermal Spray Wire

High Mechanical Properties: Thermal spray wire is designed to provide excellent strength and durability in high-stress environments, ensuring long-term performance.
Corrosion Resistance: The materials in these wires offer superior resistance to corrosion, making them suitable for extreme conditions.
High Temperature Coefficient of Electrical Resistance: The wire's performance in high-temperature applications is enhanced by its excellent thermal properties, which prevent degradation at elevated temperatures.

Thermal Spray Wire 45CT details

Thermal Spray Wire 45CT comparison

Applications of Thermal Spray Wire

Thermal spray wire is used in a wide array of industries and applications, thanks to its durability and adaptability. Key uses include:

Vacuum Coating: Essential in creating protective coatings for a variety of applications, including electronic components and precision machinery.
Valves and Valve Grids: Used to manufacture high-performance valves and inner components for vacuum valves, offering excellent resistance to wear and high temperatures.
Electron Tubes: Components inside electron tubes benefit from the wire’s resistance to corrosion and heat.
Lead and Supporting Wire: Ideal for use in various electronic applications where high-strength wire is required for support.
Battery Production: The wire is utilized in the production of components for batteries, providing reliable and durable materials.
Strong Base for Filters: Used in manufacturing components that need strength and high resistance to wear.
Heating Elements: Ideal for the construction of heating elements, including heating spirals for spark plugs, as well as connections for electrical heating elements.

Thermal Spray Wire 45CT application field

Thermal Spray Wire 45CT process

Product Advantages of 45CT Wire

45CT Wire offers a versatile, cost-effective solution for demanding industrial applications. Key advantages include:

High Strength: Delivers excellent tensile strength and long-term durability, making it ideal for heavy-duty applications where performance is crucial.
Good Hardness: Offers superior hardness, improving wear resistance and increasing the lifespan of components.
Versatile Applications: Suitable for use in a variety of industries, such as automotive, machinery, and structural components, as well as high-performance environments.
Excellent Machinability: 45CT wire can be easily cut, shaped, and formed, making it convenient for manufacturing processes.
Cost-Effective: Balances performance and affordability, providing a reliable solution for industries seeking durability without breaking the budget.

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ABOUT US
About DLX ALLOY
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
About Our factory
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

CHANGZHOU DLX ALLOY

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FAQ: Frequently Asked Questions about 45CT Wire

Q: What is 45CT wire?
A: 45CT wire is a high-strength carbon steel wire known for its excellent durability and hardness. It is widely used in industries requiring materials with superior mechanical properties.

Q: What are the main applications of 45CT wire?
A: 45CT wire is commonly used in the manufacturing of automotive parts, machinery, and structural components, as well as in other high-strength, high-performance applications.

Q: What are the key benefits of 45CT wire?
A: The main benefits of 45CT wire include high strength, good hardness, excellent machinability, and versatility, making it ideal for a variety of industrial uses.

Q: How does 45CT wire perform under stress?
A: 45CT wire offers excellent tensile strength and durability, ensuring outstanding performance even under stress and heavy loads.

Q: Is 45CT wire easy to work with?
A: Yes, 45CT wire is highly machinable, making it easy to cut, shape, and form. This simplifies the manufacturing process and reduces production time.

Q: How should 45CT wire be stored?
A: To maintain its quality and prevent corrosion, store 45CT wire in a dry, cool environment. Proper storage ensures the wire's longevity and performance.