Welcome to Changzhou DLX Alloy Co., Ltd.
Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Specialized manufacturer of heaters, thermocouples and titanium,over 20 years.
Welcome to Changzhou DLX Alloy Co., Ltd.
Email:sales8@dlx-alloy.com Mobile/Whatsapp:+86 199 0611 9641
Specialized manufacturer of heaters, thermocouples and titanium,over 20 years.
Whatsapp：+86 199 0611 9641
Email：sales8@dlx-alloy.com
Add：NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
Product Details
Monel 500 wire is a high-performance alloy wire, widely recognized for its exceptional strength, corrosion resistance, and high oxidation resistance. It is specifically designed for applications in extreme environments, such as downhole operations in the oil and gas industry. With its superior mechanical properties and excellent fabricability, Monel 500 wire stands out as an ideal solution for heavy-duty, high-stress applications that require both durability and versatility. In this article, we will explore the features, applications, advantages, and FAQs related to Monel 500 wire, shedding light on why it is the material of choice for downhole applications and beyond.
| Element | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 | S5420 | 0Cr25Al5 | Ni80A120 | Pure Zinc Wire | ZnA15 |
| C | ≤0.05 | ≤0.02 | ≤0.01 | ≤0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 | 0.36-0.48 | ≤0.06 | ≤0.08 | - |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.1 | ≤0.06 | ≤0.1 | ≤0.4 | ≤0.7 | ≤0.75 |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 | ≤0.01 | ≤0.01 | ≤0.04 | ≤0.05 | ≤0.025 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.03 | ≤0.03 | ≤0.025 | - |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 | ≤1 | ≤1 | ≤0.6 | ≤0.5 | ≤0.12 |
| Sn | - | - | - | - | - | - | - | - | - | - | - | ≤0.001 |
| Pb | - | - | - | - | - | - | - | - | - | - | - | ≤0.005 |
| Cd | - | - | - | - | - | - | - | - | - | - | - | ≤0.005 |
| Cr | 21.5-23 | ≤0.2 | 42-46 | - | - | 14.5-16 | 20-23 | 12-14 | 23.26 | ≤0.0015 | - | - |
| Ni | Balance | Balance | Balance | 65-67 | Balance | 27-33 | - | - | - | ≤0.6 | ≤0.6 | Balance |
| Cu | - | - | - | Balance | Balance | - | - | - | - | - | - | ≤0.002 |
| Mo | 8.5-10 | - | - | - | - | 15-17 | - | - | - | - | - | ≤0.01 |
| Ti | ≤0.4 | 0.4-1 | 0.3-1.0 | 2.0-3.0 | 0.35-0.85 | - | - | - | - | - | - | - |
| Al | ≤0.4 | 4-5 | ≤0.5 | ≤0.5 | 2.3-3.15 | - | - | - | - | 4.5-6.5 | 19-20 | ≤0.001 |
| Fe | ≤1.0 | - | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | - | - | - | - | - | 14-16 |
| Nb | 3.15-4.15 | - | - | - | - | - | ≤1.0 | - | - | - | - | ≤0.02 |
| Co | - | - | - | - | - | - | - | - | - | - | - | ≤0.05 |
| V | - | - | - | - | - | - | - | ≤0.35 | - | - | - | - |
| W | - | - | - | - | - | 3.0-4.5 | - | - | - | - | - | - |
| Zinc | - | - | - | - | - | - | - | - | - | - | ≥99.95 | 84-86 |
| Impurities | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | - | - | - | - | - | - |
Monel 500 wire boasts a range of distinctive features that make it perfect for demanding applications:
High Mechanical Properties: The alloy offers exceptional tensile strength, making it ideal for use in heavy-duty applications, including those that involve high stress and mechanical wear.
Superior Corrosion Resistance: Monel 500 wire exhibits excellent resistance to corrosion, especially in harsh environments such as marine and acidic conditions. This makes it a top choice for industries that require long-lasting materials that can withstand challenging conditions.
High Oxidation Resistance: With its ability to perform well at elevated temperatures, Monel 500 wire resists oxidation and maintains its integrity in high-temperature environments.
Excellent Fabricability: The wire can be easily fabricated into various shapes and forms, making it adaptable to a wide range of applications and design specifications.
Versatility: Monel 500 wire can be used in many industries, from marine engineering to aerospace, chemical processing, and oil and gas applications.
Monel 500 wire is widely used across various industries due to its unique combination of mechanical strength and corrosion resistance. Key applications include:
Downhole Applications: Monel 500 wire is particularly suited for downhole operations, where the wire's durability, corrosion resistance, and heat tolerance are critical for ensuring operational efficiency.
Marine Engineering: Due to its resistance to saltwater corrosion, Monel 500 wire is ideal for marine environments, including shipbuilding and offshore oil rigs.
Aerospace: The wire’s high mechanical strength and oxidation resistance make it a reliable choice for aerospace components, including those exposed to high temperatures and stresses.
Chemical Processing: Monel 500 wire is used in chemical plants, where it can withstand corrosive chemicals and high temperatures without degradation.
Oil and Gas Industry: In addition to its use in downhole operations, Monel 500 wire is used in valves, filters, and other components in the oil and gas sector, where long-term reliability is a must.
Monel 500 wire is known for a variety of benefits that make it a preferred material in industries that require high-performance solutions:
Exceptional Strength: The wire offers outstanding tensile strength and durability, making it suitable for high-stress and heavy-duty applications.
Superior Corrosion Resistance: It is highly resistant to corrosion, especially in challenging environments such as marine and acidic conditions, ensuring long-lasting performance in harsh conditions.
High Oxidation Resistance: Monel 500 wire maintains its integrity even at elevated temperatures, providing reliable performance in oxidizing environments.
Versatility in Applications: The alloy is adaptable to a wide range of industries, from marine to aerospace and chemical processing, offering flexibility and reliability.
Dimensional Stability: Monel 500’s high strength-to-weight ratio ensures that it retains its shape and performance under stress, making it suitable for critical applications.
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, Precision Alloy , FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. We also provide chemical analysis reports for every FeCrAl alloy, NiCr alloy, and other products purchased.
For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.
Q1: What is Monel 500 wire made of?
A1: Monel 500 wire is primarily composed of nickel and copper, known for its high strength and corrosion resistance, making it ideal for harsh environments.
Q2: What are the key benefits of using Monel 500 wire?
A2: The key benefits include exceptional tensile strength, superior corrosion resistance, high oxidation resistance, and versatility in various applications.
Q3: Where is Monel 500 wire commonly used?
A3: Monel 500 wire is widely used in marine engineering, aerospace, chemical processing, and the oil and gas industry due to its resistance to corrosion and ability to withstand harsh environments.
Q4: Can Monel 500 wire withstand high temperatures?
A4: Yes, Monel 500 wire is highly resistant to oxidation and maintains its performance at elevated temperatures, making it suitable for high-temperature applications.
Q5: How does Monel 500 wire compare to other alloys in terms of corrosion resistance?
A5: Monel 500 offers superior corrosion resistance compared to many other alloys, particularly in marine and acidic environments, making it a reliable choice for extreme conditions.
Q6: Is Monel 500 wire easy to fabricate?
A6: Yes, Monel 500 wire is known for its excellent fabricability and can be easily shaped into various forms to meet specific application requirements.
